What is the impact of humidity on overhead cables?

Sep 23, 2025

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Humidity is a crucial environmental factor that can significantly influence the performance and lifespan of overhead cables. As a leading overhead cable supplier, we have witnessed firsthand the various impacts of humidity on different types of overhead cables. In this blog, we will explore the effects of humidity on overhead cables and discuss how to mitigate these impacts.

Corrosion and Oxidation

One of the most significant impacts of humidity on overhead cables is corrosion and oxidation. When humidity levels are high, moisture in the air can condense on the surface of the cables, creating a thin layer of water. This water can react with the metal components of the cables, such as the conductor and the armor, leading to corrosion and oxidation.

For example, in the case of Aluminum Conductor Steel Reinforced (ACSR) cables, the steel core is particularly susceptible to corrosion. The presence of moisture can cause the steel to rust, which weakens the cable's structural integrity over time. This can lead to cable breakage and power outages, posing a significant risk to the reliability of the power grid.

Similarly, for Aerial Bundled Cable Strip Steel Core (ABC-SSC) cables, the steel strip used for reinforcement can also corrode due to high humidity. Corrosion of the steel strip can reduce the cable's tensile strength, making it more prone to damage during installation and operation.

Electrical Insulation Degradation

Humidity can also have a negative impact on the electrical insulation of overhead cables. The insulation materials used in cables, such as polyethylene and cross-linked polyethylene (XLPE), are designed to prevent the flow of electricity between the conductor and the surrounding environment. However, when exposed to high humidity, these insulation materials can absorb moisture, which can degrade their electrical properties.

Moisture absorption can increase the dielectric constant of the insulation material, leading to higher electrical losses and reduced insulation resistance. This can result in increased leakage current and the formation of partial discharges, which can further damage the insulation and ultimately lead to cable failure.

In the case of Aerial Bundled Cable NO Steel Core (ABC-NSC) cables, the insulation is particularly important as there is no steel core for mechanical support. High humidity can cause the insulation to swell and become softer, reducing its ability to protect the conductor from electrical interference and environmental factors.

Impact on Cable Sag and Tension

Humidity can also affect the sag and tension of overhead cables. When the humidity is high, the cables can absorb moisture, which increases their weight. This additional weight can cause the cables to sag more than normal, especially in long spans. Excessive sag can reduce the clearance between the cables and the ground or other objects, increasing the risk of electrical contact and short circuits.

On the other hand, changes in humidity can also cause the cables to expand and contract. This thermal expansion and contraction can affect the tension in the cables, which can lead to stress on the cable components and the supporting structures. Over time, this stress can cause fatigue and damage to the cables and the towers, reducing their lifespan and reliability.

Mitigation Strategies

To mitigate the impact of humidity on overhead cables, several strategies can be employed. One of the most effective ways is to use cables with corrosion-resistant materials. For example, using cables with a zinc-coated steel core or a stainless-steel armor can significantly reduce the risk of corrosion.

Another strategy is to improve the insulation of the cables. This can be achieved by using high-quality insulation materials with low moisture absorption rates and by applying protective coatings to the insulation surface. Additionally, proper cable installation and maintenance can also help to prevent moisture from entering the cables.

Regular inspection and monitoring of the cables are also essential to detect any signs of damage or degradation early. This can include visual inspections, electrical testing, and thermal imaging to identify potential problems before they become serious.

Conclusion

In conclusion, humidity can have a significant impact on the performance and lifespan of overhead cables. Corrosion, electrical insulation degradation, and changes in cable sag and tension are some of the main issues caused by high humidity. As an overhead cable supplier, we understand the importance of providing high-quality cables that can withstand the challenges of different environmental conditions, including humidity.

Aluminum Conductor Steel ReinforcedAerial Bundled Cable Strip Steel Core

If you are in the market for overhead cables and want to ensure the reliability and longevity of your power infrastructure, we encourage you to contact us for a consultation. Our team of experts can help you select the right cables for your specific needs and provide you with professional advice on installation and maintenance. Let's work together to build a more reliable and efficient power grid.

References

  • IEEE Std 524-2016, IEEE Guide to the Installation of Overhead Transmission Line Conductors
  • IEC 60228:2017, Conductors of insulated cables
  • CIGRE TB 649, Environmental Degradation of Overhead Line Insulators
Sophia Moore
Sophia Moore
Sophia is a market analyst at Shengdong Cable Co., Ltd Liaoning Branch. She studies market trends and customer demands, providing valuable insights for the company's product strategy. Her analysis helps the company stay competitive in the market.
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